Brownells 75th Anniversary - A Shooting Heritage

How To Build Your Own Remington 700 - Part III

By: Larry Weeks

Last month we did some shooting, bedded the action into the stock and did some more shooting. This month, we’ll start out with a trigger adjustment, shoot a bit more, then explain what we’re going to do next and introduce the Dave Manson tooling we’ll use to fully accurize the action.

We talked a bit about group shooting techniques and I ran across an article that’s well worth a read if you want to get the best groups out of your gun. Written by Craig Boddington, it ran in the March/April, 2004 issue of Petersen’s RifleShooter magazine. The issue is going with me to the range next time I shoot the project 700. If you can’t find the issue, try calling 800-260-6397 to purchase a copy.

Trigger Adjustment and Some Range Time

We knew all along the heavy, 6-1/2 pound trigger had to be fixed but also knew it wouldn’t be fair to shoot some groups with the heavy pull and some with the light pull; until we reached a reasonable changeover point.

The Remington factory trigger can be adjusted for sear engagement, spring pressure (pull weight) and overtravel. But not by ME! This is one job you should leave to a competent gunsmith. My partner in crime on this project, Marc D’Aguanno, definitely qualifies and took the trigger down to a nice, 2-1/2 lb reading on the Chatillon trigger pull gauge. He eliminated the creep and the overtravel in the process.

If you don’t have a good trigger pull gauge, Brownells carries a few. Be sure to take a look at the Electronic Pull Gauge from Lyman or Premium Trigger Pull Gauge from RCBS.

This was our chance to try some handloads and some more of our Cloverleaf ammo to see what the trigger work did. Marc’s first 5 rounds of 95 grain, Berger bullets over 44.5 grains of IMR4831 lit by Remington 9-1/2 primers - a load that had worked well for him in other .243s - scattered like an open choked shotgun. Completely unpredictable and roughly 12” across! We immediately headed back to the shop where he totally disassembled the rifle to see if something was broken.

Everything checked out okay, which left Marc suspicious of the scope. We borrowed yet another one from his collection and made the 3-mile drive back to the range. This Sunday afternoon wasn’t at all like the calm conditions we had been shooting in before. The wind was swirling out of the shallow valley to our south, bouncing up, over the road and its ditches, about 50 yards behind the shooting line, varying from the south all the way around to east southeast.

Since everything seemed to have gone wrong, we went back to something we knew, the 100 grain Cloveleaf loads. With the gusting wind, Marc shot a quick group just to see if we could get some sort of group. It came out just under 2” with no attempt to match wind conditions between shots or let the barrel cool. In went the Bergers. The first two shots were once again almost a foot apart showing that this barrel absolutely hated this powder/bullet combination as much as it hated the factory loads we’d tried earlier.

He suggested I try the Cloverleaf 80 grains. I actually had the presence of mind to consider the wind strength when I squeezed the trigger for my first shot. Man, what a difference! That lighter, cleaner trigger made it so nice for an amateur like me. The shot landed just an inch or so from the aiming point, perfect for our purposes. I was so thrilled that I rushed the second shot, thinking I was invincible, but the wind gust that hit as I pulled the trigger reminded me; and blew the shot an inch and a half or so to the left. I knew it the second I fired and told Marc it was going to be out the group before we even looked through the spotting scope.

Being humbled, I was a lot more careful for number three. We’d been noticing that shots number three and four were usually the ones that expanded the group. I was very careful to try and get the same wind feel on my face as I had for shot one before I pulled the trigger. Waiting with the crosshairs lined up is absolute murder. But, with the nice trigger, I was able to think “shoot” when the wind felt right and bang, the gun responded. Shot number three landed just 1/2” away from the first one! Yee ha! I actually felt like I was learning something. I just about had the crosshairs lined up again when the wind dropped sooner than I expected. I finished the lineup and quickly squeezed off number four. It landed right next to number one. Now the pressure was on.

Having fired two rounds so close together, I worried about the temperature of our thin barrel. So, I sat away from the gun and let it cool for about two minutes. Of course Marc was “helping” by telling me how much the last shot counted. Having friends is so nice, isn’t it? The sight picture came in instantly, the wind dropped as if on cue and shot number five dropped in beside shot three giving us a four round 1/2” cluster, with that called flyer making the total 1-9/16”. With the wind whipping around like it was, neither one of us wanted go through the tension of shooting a backup group. By this time, we’d shot the gun, and the 80 grain load enough, we were confident that our gun would be capable of sub-one-inch, five-shot groups with the right loads.

What’d we learn? A good trigger makes all the difference in the world. Lightening the pull cut the group size basically in half. Of course we have to do a disclaimer here, you know, you’re results may vary, etc., etc. And, "gun-friendly" ammo does make a big difference.

Four shots in 1/2” with a called flyer for 1-9/16”


The next step is a complete accurizing job on the action. That word gets used so much, it’s darn near become like Kleenex®. You know, anything you blow your nose on is called Kleenex®, even though it’s really generic “Facial Tissue.” At least that’s what the folks from Kimberly-Clark have to say. Accurizing is like that.

Anytime anyone does something to make a gun shoot better they call it “accurizing.” I guess what we’re going to do, actually Marc will do, should really be called “blueprinting.” It’s a term I first heard as a gear-head, car nut kid, you know, “. . . the engine is balanced and blueprinted.”

We’ll use tooling made by Dave Manson Precision Reamers to square and true things up to make sure the action, bolt, and barrel are all in a straight line. Not knocking Remington, but drawings have tolerances and mass production tooling wears a bit every time you use it. Tolerances mean dimensions can be “off” a whisker and still pass inspection.

Putting everything in a line should help accuracy. How? If everything is dead straight when the cartridge goes “bang,” the recoil force should make the bolt, recoil lug, action, etc. move exactly the same, time after time. Think about it, if the face of the action isn’t square against the shank of the barrel, or the bolt doesn’t contact the lugs inside the action squarely, the slight gap on one side – so small you can’t even see it – would act sort of like hitting a nail on one side of the head. You know what happens when you do that, the nail either goes in crooked, or bends. If anything bends in our group of parts, the bullet could end up on a crooked path. Think of the cartridge as the hammer, the bolt and action are the nail.

Dave’s whole tool set will cost $500 to $600 for the Receiver Accurizing System and the Receiver Ring Facing Tool. A bit much for someone doing only one receiver. But, it doesn’t require a lathe, and can be done by the home gunsmith. So, if you can get several jobs out of the tooling for Remington 700s or Winchester Model 70 Classics, it will work out.

Since we want to use the barrel we’ve had all along to make sure our test is valid, we picked the “Standard” Tooling. There’s also a .101” Over Receiver Accurizing System that requires a barrel threaded, and on a lathe, to match the oversize dimension. That takes the project out of the home gunsmith category.

The Manson Receiver Accurizing System

Okay, after all that, let’s talk about the tooling itself. First of all, it’s all guided by bushings that fit inside the action, where the bolt rides – guess you could call it the bolt tunnel or raceway.

The first piece is the Piloted Receiver Reamer. It does two jobs, cuts the minor diameter of the threads and squares up the bolt lug recesses inside the action. On the Standard diameter Kit, you don’t really expect the cutter to do much to the inside diameter of the barrel thread area in the action, but it may take out a little bit. The big thing the Standard diameter reamer does is square up the surfaces the bolt’s lugs ride against in the action. That’s a big part of the straight-back push thing we’re talking about.

Next is the Piloted Tap/Mandrel. It actually re-cuts the threads, and since it’s piloted off the same bushings as the Receiver Reamer, those threads will be dead-on straight.

For the receiver face, there’s the Receiver Ring Facing Cutter. It doesn’t come in the kit, so you’ll need to order it separately. Three carbide blades cut the very front face of the receiver. Since it also pilots off the same bushings as the first two tools, once again, things will be absolutely straight.

That covers the introduction to the Manson tools, next time we’ll put them to work and see how much better my new Remington 700 can shoot!

How To Build Your Own Remington 700 - Part IV